Rapidmix 600CW Continuous Weigh Mobile Pugmill Plant

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Rapidmix 600CW Continuous Weigh Mobile Pugmill Plant

600 TPH Weighing

Available Mixing Plant Options: Auxilliary Silos, Blending Hoppers, Stacking Conveyors, Portable Gob Hoppers, Grizzly Section for Aggregate Bin.

Description

Rapidmix 600CW Mobile Pugmill Mixing Plant

The RapidMix 600CW twin-shaft continuous mix and Continuous Weigh (CW) plants have been designed to be totally mobile and completely self-contained with its own power source. It is also completely self-erecting, using the hydraulic system to change the plant from its travel mode into a fully operational plant in a few hours.  The RapidMix (CW) Plants are continuous weigh, continuous mixing systems.  Materials are weighed from the aggregate hopper via Thames load cells to the mixing chamber.  The silo is fitted with weigh hoppers, the weighed material is then delivered to the mixing chamber for an accurately weighed and mixed final product. The 600 CW model is capable of mixing up to 600 tons per hour depending on application.

Additional Information

RapidMix 600CW Mobile Mixing Plant Dimensions

  • Length of Machine when ready for transporting 63′-11″(19.5m)
  • Width of Machine 9 ‘-10″ (3.00 m)
  • Height of Machine (When ready for transporting) 13 ‘-5″ (4.1 m)
  • Weight of Machine total 80,000 lbs (Approx.)
  • Weight on Rear Tri-axles 55,000 lbs (Approx.)
  • Weight on Front Pin 25,000 lbs (Approx.)
  • Height of Machine (When Erected) 41-45′
  • Length of Machine (When Erected) 70-7’

 

Aggregate Hopper w/ Variable Speed Belt Feeder

  • Aggregate HopperCapacity: 15.6 cu yds (12.0 m3 )
  • Loading Width: 14 ft 2½ ins (4330 mm).  Can be loaded from either side of Hopper.
  • Construction: S275 plate with stiffening ribs. Steep sides for stubborn materials. (60-degree end slopes).
  • Removable Division Plate: Removable divider allows for two separate materials.
  • Lining: For a smooth discharge of the materials, surfaces are fitted with low friction high molecular polyethylene lining material 1/2” (12mm thickness).
  • Adjustable Gates: The outlet is fitted with adjustable gates to enable the material height and ratio on the conveyor belt to be adjusted manually.
  • Belt Feeder: The conveyor is fitted with a heavy-duty, automatic variable speed, 3 ply 1200mm (4’) belt at the bottom of the hopper to provide feed from the hopper to the mixer. Adjustable rubber skirts and heavy-duty support rollers are also provided.

 

RapidMix 600CW Mobile Mixing Plant Twin Shaft Continuous Mixer

  • Mixing Action: Twin adjustable 110 r.p.m shafts mix the material.
  • Paddles: Twin horizontal mixing shafts with 72 Ni-Hard cast paddles are intermeshed and phased to optimize mixing action and output.
  • Cleaning and Maintenance Access: Maximum access for maintenance and cleaning operations. The mixer is fitted with hinged access covers to give access to all of the mixing chamber. Hydraulic cylinders open both sides of the mixing chamber.
  • Drive: The shafts are driven by (2) 55 kW (75 HP) electric motors. A reduction gearbox with twin gears synchronize the shafts.
  • Mixing Chamber: A troughed conveyor under the mixer forms the bottom of the mixer. The mixing chamber is formed by fabricated sloped sides.
  • Water Addition: A Siemens flow meter controls 2 ball valve spray bars fitted into the top of the mixer. This allows the water to be added to the material as it progresses along the mixer.
  • Clean-out Conveyor: Mounted on the bottom of the mixer, forming the bottom of the mixing chamber. This design allows the bottom of the mixer to be easily cleaned out at the jobs completion.

 

Cement Binder/Silo

  • Capacity:  48 US tons based on material being 1500 kg/m3 (93.64 lbs/ft3).  Up to 70 t.p.h. throughput.
  • Construction: Square silo. All welded box section S275 plate with stiffening ribs.
  • Access to Roof: Folding access ladder with safety cage. Fitted with double tubular handrail and kicking strip. Silo top access hatch.
  • Outlet: Flanged to accommodate the rotary valve paddle feeder. A shut-off plate is used to close the silo outlet to for maintenance.
  • Silo Venting: Equipped with the Wam bag house dust blower.
  • Filling Pipes: (2) 4” (100mm) steel pipes with screwed end for fitting cam locks and other delivery hose fittings.
  • Level Indication:  Wam Torex rotating paddle style level indicators to control high and low level.
  • Weigh System: There are 2 independent weigh hoppers with screw style powder dispensers.

 

RapidMix 600CW Mobile Mixing Plant Out-Loading Conveyor

  • Function: Transports mixed material from mixer to the truck. The conveyor handles the maximum feed rate from the mixer. A gob hopper fitted to the top end of the conveyor allows some mixed material to be held until the next truck arrives for collection.
  • Construction: Boxed steel construction. Mounting brackets for rollers and pivot mechanism. Conveyor has a folding section for transportation.
  • Belt: 1000mm (39.4”) 3 ply belt with vulcanized joint and heavy duty top cover.
  • Drive: Motorized drum with rubber lagging.
  • Belt Scraper: Polyurethane blade pre-cleaner scraper. Mounted on the face of the head drum.
  • Gob Hopper: S275 plate. 1.5 cu. yd. capacity. Attached to top of conveyor with pneumatic discharge doors to prevent segregation.

 

On Board Water System

  • Water Tank: A 1750 liter (462 US gals) is equipped with automatic shut off valve and galvanized steel piping.
  • Pumps: Two positive displacement pumps are provided to supply the dual water spray bars within the mixer.
  • Spray Bars: Each spray bar has a ball valve to allow addition of water early and late in the mix. In addition, there is a calibration point for accurate water weighing.
  • Flowmeter: The accuracy of the water dispensed between pumps and mixing chamber is measured by a Siemens flow meter.

 

Pneumatic System

The RapidMix 600CW is equipped with a compressor to provide air for the gob hopper doors and silo filter.

  • 1/2″ solenoid operated spool valve for control of the gob hopper doors.
  • 1/2″ filter/auto drain.
  • 1/2″ regulator (complete with pressure gauge).
  • 1/2″ lubricator.

 

Hydraulic Power Pack

Used to level machine before erection and to erect Silo and out-loading conveyor.

  • Electric Motor 11kW
  • Bellhousing
  • Drive Coupling
  • Hydraulic Pump
  • Subplate Pressure Relief Valve
  • Directional Valve
  • Oil Reservoir
  • Filler Breather
  • Level Gauge
  • Return-Line Filter

 

RapidMix 600CW Mobile Mixing Plant Control Panel

The operator panel consists of a series of push buttons to allow automatic and/or manual control of the following:

MixerClean Out ConveyorLow Silo Alarm
Air CompressorSilo Filter FanLow Water Alarm
Out load ConveyorInternal LightingAlarm Mute
Aggregate conveyorExternal LightingEmergency Stop
Silo FeederGob Hopper DoorsStop Reset
Water PumpsAuxiliary FeederPanel Live Indicator
Hydraulic PowerHigh Silo AlarmGenerator Start